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Spicy Chili Dogs with Smoked Sausages Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.6 from 51 reviews
  • Author: Lauren
  • Prep Time: 20 minutes
  • Cook Time: 3 hours 30 minutes
  • Total Time: 3 hours 50 minutes
  • Yield: 6 servings (6 - 8 hot dogs)
  • Category: Main Course
  • Method: Stovetop
  • Cuisine: American

Description

This recipe for Chili Dogs features smoky, spicy chili sauce smothered over pan-fried or grilled smoked sausages in a toasted hot dog bun. Inspired by the iconic Ben’s Chili Bowl half-smoke dogs of Washington DC, the chili sauce is thick, boldly spiced, and nearly smooth for easy eating and maximum flavor. Perfect for summer barbecues, game-day gatherings, or casual cookouts, these chili dogs combine hearty ground beef chili with flavorful smoked sausages, shredded cheese, mustard, and crisp onions. Serve with classic crinkle-cut potato chips for a nostalgic touch.


Ingredients

Scale

Spice Mix

  • 3 tsp smoked paprika (or plain paprika as a substitute)
  • 3 tsp cumin powder
  • 1 tsp cayenne pepper (adjust to taste)
  • 1 1/2 tsp garlic powder
  • 1 1/2 tsp onion powder
  • 1 1/2 tsp oregano
  • 1/2 tsp mustard powder
  • 1/2 tsp black pepper

Chili Sauce

  • 1 tbsp olive oil
  • 2 garlic cloves, finely minced
  • 1/2 onion, finely chopped
  • 1/2 red capsicum (bell pepper), finely chopped
  • 500 g (1 lb) ground beef (beef mince)
  • 1 tbsp tomato paste
  • 400 g (14 oz) canned crushed tomato
  • 2 beef stock cubes (such as Oxo), crumbled
  • 1 1/2 cups water
  • 3/4 tsp cooking or kosher salt, plus more to taste

Sausages and Assembly

  • 6 good smoked sausages (kransky, bratwurst, half-smoke, or hot dogs of choice)
  • 6 hot dog buns
  • 1/2 white onion, finely chopped
  • Yellow mustard (Heinz American mustard preferred)
  • 2 cups shredded Colby or Monterey Jack cheese (or cheese of choice)
  • Plain crinkle cut potato chips (optional side)


Instructions

  1. Prepare the Chili Spice Mix: In a small bowl, combine smoked paprika, cumin powder, cayenne pepper, garlic powder, onion powder, oregano, mustard powder, and black pepper. Set aside this spice blend to add flavor to the chili sauce later.
  2. Sauté Aromatics: Heat olive oil in a large pan over medium heat. Add the minced garlic, finely chopped onion, and red capsicum. Cook until softened and fragrant, about 5 minutes, stirring occasionally to prevent burning.
  3. Brown the Ground Beef: Increase heat to medium-high and add the ground beef to the pan. Break the meat apart with a spatula and cook until browned and no longer pink, around 8 minutes. Drain any excess fat if necessary.
  4. Add Tomato Paste and Spices: Stir in the tomato paste and the prepared chili spice mix. Cook for 2 minutes to deepen the flavors while stirring continuously to coat the beef evenly.
  5. Simmer the Chili Sauce: Pour in the canned crushed tomatoes, crumble in the beef stock cubes, and add water along with 3/4 teaspoon salt. Stir well to combine all ingredients. Bring to a gentle boil, then reduce heat to low and let simmer uncovered for approximately 3 hours, stirring occasionally. The sauce will thicken and develop rich flavors.
  6. Blend the Chili Sauce (Optional): For a smoother texture similar to the Ben’s Chili Bowl style, use an immersion blender directly in the pan to blitz the chili sauce briefly. This step releases more flavor and thickens the sauce to cling better to the sausages.
  7. Cook the Sausages: While the chili simmers, cook the smoked sausages by pan-frying or grilling until thoroughly heated and nicely browned, about 8-10 minutes, turning to cook evenly.
  8. Assemble the Chili Dogs: Lightly toast the hot dog buns. Place a cooked sausage in each bun, then generously spoon the thick chili sauce over the top. Add finely chopped white onions, a drizzle of yellow mustard, and sprinkle with shredded cheese.
  9. Serve: Serve the chili dogs immediately, with plain crinkle-cut potato chips on the side for a traditional finish to this classic dish.

Notes

  • Recipe video is available above for visual guidance.
  • This is a pan-fried or BBQ sausage smothered in chili sauce in a hot dog bun – perfect for summer BBQs, gatherings, and game days.
  • The chili sauce is a copycat of the famous Ben’s Chili Bowl half-smoke chili dogs from Washington DC, known for their boldly spiced, thick, and smooth sauce.
  • Blending the chili sauce slightly after cooking helps achieve that signature smooth texture, which helps the sauce stay in the hot dog better.
  • Use good quality smoked sausages rather than cheap hot dog franks for the best flavor and authenticity.
  • Adjust cayenne pepper to your spice preference.

Nutrition

  • Serving Size: 1 chili dog (with bun and toppings)
  • Calories: 761 kcal
  • Sugar: 8 g
  • Sodium: 1458 mg
  • Fat: 52 g
  • Saturated Fat: 21 g
  • Unsaturated Fat: 27 g
  • Trans Fat: 1 g
  • Carbohydrates: 34 g
  • Fiber: 4 g
  • Protein: 39 g
  • Cholesterol: 142 mg