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Chili Mac and Cheese Recipe

I can’t wait to share this with you because it’s so easy, flavorful, and honestly pretty foolproof. This Chili Mac and Cheese Recipe is the kind of comfort food that feels like a warm hug on a plate. I first tried it on a chilly weekend when I needed something quick but still satisfying, and it instantly became a family favorite. Stick with me and I’ll guide you through every step so you get that cozy, cheesy, and slightly spicy magic every single time.

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Why You’ll Love This Recipe

  • Ultimate Comfort Food: It combines creamy mac and cheese with savory chili for a perfect cozy meal.
  • Simple Ingredients: You’ll find everything you need in your pantry or fridge, no fancy cooking required.
  • Family Favorite: I’ve watched picky eaters turn into chili mac believers with just one bite.
  • Quick Weeknight Winner: Ready in under 30 minutes, making busy evenings a breeze.

Ingredients You’ll Need

Getting the right ingredients is half the battle with this Chili Mac and Cheese Recipe, and it’s surprisingly forgiving. You’ll want quality cheese, good pasta, and flavorful chili—whether homemade or store-bought. I find that using sharp cheddar gives the cheesy sauce that irresistible tang, and the chili adds just the right kick.

Flat lay of whole smoked kielbasa sausages with natural skin, a cluster of halved baby potatoes with creamy yellow flesh, three whole bell peppers in red, green, and yellow colors, two quartered red onions with vibrant purple layers, a small white ceramic bowl of golden olive oil, a small white ceramic bowl containing mixed dried Italian seasoning herbs, a small white ceramic bowl of pale garlic powder, a few whole brown peppercorns and coarse salt crystals scattered neatly, and a small bunch of fresh flat-leaf parsley with bright green leaves, arranged in perfect symmetry on a clean white marble surface, soft natural light, photo taken with an iPhone, professional food photography style, fresh ingredients, white ceramic bowls, no bottles, no duplicates, no utensils, no packaging --ar 2:3 --v 7 --p m7354615311229779997 - Chili Mac and Cheese, easy chili mac and cheese, cheesy chili mac, comfort food recipes, quick weeknight dinners
  • Elbow Macaroni: Classic mac and cheese pasta shape that holds the sauce beautifully.
  • Sharp Cheddar Cheese: Adds that sharp, creamy flavor you crave in mac and cheese.
  • Chili (with or without beans): Use your favorite chili for a personalized touch—homemade or canned both work.
  • Milk or Cream: To make the cheese sauce smooth and luscious.
  • Butter: Helps make the roux for the cheese sauce rich and velvety.
  • Flour: For thickening the cheese sauce perfectly.
  • Onion and Garlic Powder: Small additions that pack a lot of flavor.
  • Salt and Pepper: To balance all the flavors; taste as you go!
Note: You’ll find the complete list of ingredients, along with their exact measurements, in the printable recipe card at the bottom of this post.

Variations

I love how flexible this Chili Mac and Cheese Recipe is—it’s like a blank canvas for your creativity. You can easily swap ingredients to suit your taste, dietary needs, or what you have in your fridge. Here are some of my favorite tweaks to keep things exciting.

  • Spicy Kick: I sometimes add a diced jalapeño or a sprinkle of cayenne for a little extra heat that wakes up the dish.
  • Vegetarian Version: Swap the chili with a bean chili or sauteed veggies for a meat-free comfort meal.
  • Cheese Mix: Try mixing in mozzarella or pepper jack cheese for different melty textures and flavors.
  • Slow Cooker Style: I’ve even cooked this low and slow in the crockpot when I wanted to prep ahead and have it ready later.

How to Make Chili Mac and Cheese Recipe

Step 1: Cook the Pasta Perfectly

Start by boiling your elbow macaroni in salted water until just al dente—usually about 7 minutes. I always taste a piece to be sure because overcooked pasta can ruin the texture. Once done, drain it and set aside, but don’t rinse it; that starchy coating helps the cheese sauce stick.

Step 2: Make a Creamy Cheese Sauce

This part is where the magic happens. Melt butter in a saucepan over medium heat, then whisk in flour to create a roux. Cook this for about a minute to avoid any raw flour taste. Slowly pour in the milk, whisking constantly to keep things silky smooth. Once it thickens, it’s time to melt in the sharp cheddar cheese, a pinch of garlic and onion powder, salt, and pepper. Stir until the sauce is glossy and dreamy.

Step 3: Combine with Chili and Pasta

Gently fold your favorite chili into the cheese sauce until well blended. Then add the macaroni and stir to coat every piece with that cheesy chili goodness. This is when your kitchen starts smelling like heaven, trust me!

Step 4: Bake for Extra Creaminess (Optional)

If you want to take this Chili Mac and Cheese Recipe over the top, transfer the mixture to a baking dish and sprinkle with extra cheese. Bake in a preheated oven at 350°F (175°C) for about 20 minutes or until bubbly and golden on top. I like this step for when guests come over or to make ahead and warm up later.

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Pro Tips for Making Chili Mac and Cheese Recipe

  • Don’t Overcook Pasta: Pasta will absorb sauce as it sits, so undercook by a minute and finish cooking in the sauce if baking.
  • Cheese Quality Matters: Use a good-quality sharp cheddar for depth of flavor; processed cheese melts well but lacks punch.
  • Balance Chili Spice: If your chili is super spicy, tone it down with a bit of extra cheese or a splash of cream.
  • Mix Gently: Stir just enough to combine so your mac and cheese stays creamy, not gummy.

How to Serve Chili Mac and Cheese Recipe

The dish shows a white plate filled with two main parts: on the left side, there are about six slices of reddish sausage arranged in a fan shape, and on the right side, there is a mix of roasted vegetables. The vegetables include yellow, red, and purple pieces, with some potato halves and chunks of bell peppers, showing a mix of golden, charred, and soft textures. The food is sprinkled lightly with green herbs. A silver fork is lying on the bottom right edge of the plate, and the background shows a white marbled surface with parts of another similar plate blurred in the background. photo taken with an iphone --ar 2:3 --v 7 - Chili Mac and Cheese, easy chili mac and cheese, cheesy chili mac, comfort food recipes, quick weeknight dinners

Garnishes

I like to sprinkle chopped green onions or fresh cilantro on top for a pop of color and fresh bite—it brightens the richness. A dollop of sour cream or a few slices of avocado add a nice creamy contrast too. And if you’re feeling indulgent, a little extra shredded cheese on top never hurts!

Side Dishes

This Chili Mac and Cheese Recipe is pretty hearty, but I love pairing it with a crisp green salad or some roasted veggies to balance things out. Garlic bread or corn muffins also make perfect companions if you want something carb-friendly to soak up all that sauce.

Creative Ways to Present

For special occasions, I sometimes serve this in individual ramekins and broil just until the cheese on top bubbles and browns beautifully—instant wow factor. It’s also great layered in a casserole dish with alternating chili, macaroni, and cheese sauce for a lasagna-inspired twist.

Make Ahead and Storage

Storing Leftovers

Leftover Chili Mac and Cheese keeps really well in the fridge for up to 3 days. I store it in an airtight container and find that the flavors actually deepen overnight. Just be sure to cool to room temperature before refrigerating to keep it fresh longer.

Freezing

I’ve frozen this dish a few times and it defrosts nicely. I portion it out into freezer-safe containers and label them. Just thaw in the fridge overnight before reheating to prevent it from drying out.

Reheating

To reheat, I prefer warming it gently on the stovetop over low heat with a splash of milk to refresh creaminess, stirring occasionally. You can also microwave it covered, adding a minute or two at a time until heated through. If baked originally, reheating covered in the oven helps retain that baked texture.

FAQs

  1. Can I use ground beef chili instead of sausage chili in the recipe?

    Absolutely! Ground beef chili works perfectly in this Chili Mac and Cheese Recipe. It gives you that rich, meaty flavor while keeping the comforting vibe. Just make sure your chili is well-seasoned and slightly thick so it blends well with the cheesy sauce.

  2. Is this recipe spicy?

    The spice level depends on the chili you use. You can easily adjust it by choosing a mild chili for a kid-friendly version or adding jalapeños, hot sauce, or cayenne to turn up the heat. I love how flexible this Chili Mac and Cheese Recipe is in that regard.

  3. Can I make this recipe dairy-free or vegan?

    Yes! Swap out the cheese for vegan cheese alternatives and use plant-based milk and butter replacements. Just be sure your chili is also vegan, skipping meat and dairy ingredients. It might not be the same creamy texture, but with a little tweaking, this Chili Mac and Cheese Recipe works well for different diets.

  4. Can I prepare this recipe in advance?

    You can prepare the chili and cheese sauce ahead of time, then toss together with cooked pasta right before serving. Alternatively, assemble it in a baking dish and refrigerate it overnight to bake the next day. This makes it super convenient when you want a ready-to-go dinner.

Final Thoughts

I absolutely love how this Chili Mac and Cheese Recipe brings together two favorites into one bowl of comfort. It’s quick, easy, and hits all those cozy notes without any fuss. I’m always impressed by how it satisfies every craving—cheesy, hearty, and a little spicy. Give it a try on your next weeknight, and I promise it’ll become one of your go-to meals too. Trust me, your kitchen and your family will thank you!

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Chili Mac and Cheese Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4.9 from 360 reviews
  • Author: Lauren
  • Prep Time: 15 minutes
  • Cook Time: 45 minutes
  • Total Time: 60 minutes
  • Yield: 4 servings
  • Category: Dinner
  • Method: Baking
  • Cuisine: American

Description

Sausage and Potatoes Sheet Pan Dinner is a hearty and flavorful one-pan meal featuring smoky kielbasa sausages, tender roasted baby potatoes, and colorful bell peppers and onions. Tossed in olive oil and Italian seasoning, everything roasts together in the oven to create a comforting, easy dinner with minimal cleanup. Garnished with fresh parsley, this recipe is perfect for busy weeknights or lazy weekends alike.


Ingredients

Meats

  • 4-6 smoked sausages (such as kielbasa)

Vegetables

  • 1½ pounds baby potatoes (halved or whole if small)
  • 3 medium bell peppers (1 each red, green, and yellow)
  • 2 medium red onions (quartered)

Seasonings & Oils

  • 3 tablespoons olive oil
  • 1 teaspoon garlic powder
  • 1 tablespoon Italian seasoning
  • Salt and pepper (to taste)

Garnish

  • Fresh parsley (chopped)


Instructions

  1. Preheat Oven: Preheat your oven to 400°F (200°C) to ensure it’s properly heated for roasting the sausage and vegetables evenly.
  2. Prepare Vegetables: In a large bowl, toss the halved baby potatoes, sliced bell peppers, and quartered red onions with olive oil, garlic powder, Italian seasoning, salt, and pepper. Make sure everything is evenly coated for balanced flavor.
  3. Arrange on Sheet Pan: Spread the seasoned vegetables out on a large sheet pan in a single even layer. Nestle the smoked sausages among the vegetables to allow all ingredients to cook together.
  4. Roast: Place the sheet pan in the preheated oven and roast for 35-45 minutes. About halfway through cooking, turn the sausages and stir the vegetables to promote even browning and thorough cooking.
  5. Rest and Garnish: Remove the sheet pan from the oven and let the meal rest for a few minutes. Garnish with freshly chopped parsley or your choice of fresh herbs before serving for added freshness.

Notes

  • This sheet pan dinner is perfect for a no-fuss meal with minimal cleanup.
  • Using smoked kielbasa adds rich, smoky flavor to the dish.
  • Feel free to swap bell peppers with any seasonal vegetables you have on hand.
  • Turning the sausages and stirring the vegetables halfway through cooking ensures even roasting and flavor development.
  • Leftovers can be stored in an airtight container in the refrigerator for 2-3 days and reheated well.

Nutrition

  • Serving Size: 1 serving
  • Calories: 473
  • Sugar: 7 g
  • Sodium: 577 mg
  • Fat: 29 g
  • Saturated Fat: 8 g
  • Unsaturated Fat: 19 g
  • Trans Fat: 0 g
  • Carbohydrates: 43 g
  • Fiber: 7 g
  • Protein: 13 g
  • Cholesterol: 47 mg

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